Low Smoke Zero Halogen Cable

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Low Smoke Zero Halogen Cable
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The Low Smoke Zero Halogen (LSZH) cable is an insulated electrical conductor engineered with a thermoplastic or thermoset compound that contains zero halogen elements such as chlorine or fluorine.
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Low Smoke Halogen-free Cable
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Description

The Low Smoke Zero Halogen (LSZH) cable is an insulated electrical conductor engineered with a thermoplastic or thermoset compound that contains zero halogen elements such as chlorine or fluorine.

 

Product Specifications

 

Category

Performance

Voltage Rating

Low & medium voltage systems up to 15 kV

Temperature Range

-40°C to +90°C continuous operation

Jacketing Performance

Tensile strength >1.2 Kgf/mm², Shore hardness 80–90A

Insulation Performance

Volume resistivity >10¹⁶ Ω·cm³, dielectric resistance up to 15 kV

Conductor Design

Fine-stranded copper conductors for low resistance and stable transmission

Fire Safety

Zero halogen, low smoke, self-extinguishing flame performance

Equipment Protection

Reduces corrosive gas damage to PLCs, servers, and electronic systems

Mechanical Protection

Armored and heavy-duty jackets for harsh industrial environments

Flexibility

Drag chain and high-flex cables for robotics and continuous motion systems

 

Applications & Industries

 

Telecom Infrastructure: High-density server racks, battery rooms, and vertical cable risers.
Mass Transit & Tunnels: Subway power distribution, passenger station conduits, and signaling corridors.
Commercial High-Rise: Emergency power distribution in hospitals, utility shafts, and public evacuation routes.
Industrial Plants: Chemical plant instrument trays, automated assembly lines, and power generation facilities.
Renewable Energy Installations: Photovoltaic inverter connections and wind turbine tower runs (-40°C to +90°C rating).

 

Customization Capabilities

 

Conductor & Insulation Selection: Bare or tinned copper (Class 2 stranded or Class 5 flexible) with XLPE or LSZH insulation rated for 90°C or 125°C.

Armoring Options: Galvanized steel wire braid (GSWB), corrugated steel tape (CSTA), or steel tape armor (STA) for direct burial.

Delivery Options: Custom jacket color coding, sequential meter legend printing, and steel-hybrid wooden drums (500m/1000m).

 

Quality Testing

 

Smoke Density Testing: Tested per IEC 61034-2 in a 3m³ chamber, maintaining ≥60% light transmittance.

In-Line Electrical Testing: 100% spark testing (up to 10kV AC) and conductor resistance check per production batch.

Material Traceability: Raw material batch logging with EN 10204 3.1 inspection certificates provided for every shipment.

 

Ordering Information

 

Daily Capacity: 30,000+ meters of LSZH cable daily across dedicated multi-line extrusion setups.

MOQ & Samples: Standard MOQ is 1,000 meters per specification. Custom sample leads are available in 72 hours.

Production Lead Time: 14 to 21 calendar days from approved technical drawing to FOB/CIF dispatch.

Export Packaging: ISPM 15-compliant fumigated wooden drums wrapped in heat-shrink moisture barriers.
 

Compliance & Certifications

 

ISO Management Systems: Certified under ISO 9001 (Quality), ISO 14001 (Environment), and ISO 45001 (Safety).

Flame Retardancy Ratings: Tested to IEC 60332-1-2, IEC 60332-3 (Cat A/B/C), and EU CPR classification (B2ca).

Third-Party Verification: Type Test Reports issued by accredited labs including TÜV, SGS, and Intertek.

Documentation: Complete submittal packages provided, including engineering datasheets, DoP declarations, and Mill Test Reports (MTR).

 

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FAQ

 

Q: Does the -40°C to +90°C temperature rating account for the mechanical vibration inside a wind turbine nacelle?

A: The temperature rating covers thermal performance only; wind turbine tower and nacelle installations should specify the optional vibration-resistant stranding upgrade.

Q: What is the difference between the 15kV medium-voltage version and a standard low-voltage LSZH cable?

A: The 15kV version uses a thicker semi-conductive insulation screen and stress-control layer at the conductor and insulation interface.

Q: What happens if a drum fails the IEC 61034-2 smoke density test after arrival at the destination port?

A: Buyers must submit a claim with test evidence within 15 days of port arrival, after which a credit note or free replacement is issued within 10 business days upon verification.

Q: What LSZH cable structures are recommended for high-flex applications?

A: For robotics, drag chains, and continuous movement equipment, flexible Class 5 stranded copper conductors with LSZH insulation are recommended to withstand repeated bending cycles.

Q: What factors should be considered when selecting an LSZH cable for a project?

A: The selection depends on voltage level, installation environment, mechanical protection requirements, and fire safety standards.

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